custom_cabinets

The Process of Crafting Custom Cabinets in AIS

Apr 29 , 2024

Custom modern cabinets offer homeowners a unique opportunity to not only maximize storage space but also infuse their living spaces with personalized style and functionality. From sleek minimalist designs to innovative storage solutions, the journey from concept to creation involves careful planning, skilled craftsmanship, and attention to detail.

custom cabinet

Let's delve into the process of crafting custom modern cabinets, from inception to installation:

Negotiation

1. Online consultation-media platform, phone call

2. Negotiation of our company proposal based on the requirement

3. Confirm intention-pay deposit, measurement service appointment

4. Measurement at site-Designer goes to the site to measure and discuss, take photos for the record

Measurement

For kitchen measurement: include the ceiling height, distance between walls, doors(include frame stopper), window height and width(include sill), window to floor/ceiling/wall corner distance, as well radiator, pipes, sockets, switches, and drainage location, and exhaust fan outlet diameter

Material selection

Color, material, handle, etc, build your dream kitchen

Design

1. Preliminary design drawing based on measurements

2. Discuss for modification-discuss with the customer, and optimize according to the customer's requirement

3. Confirm the drawing for the water pipe and electric wires based on the confirmed drawing

4. Measure again After the Door frame, wall tiles, flooring, ceiling, etc are completed, measure the twice time

Design confirmation

1. Confirm details-making production drawing, customer to confirm color, material, hardware, and sizes.

2. Sign contract-drawing, quotation, contract, and all documents in duplicate, sign, and stamp by both sides

3. Production-lead time is subject to contract

Material calculation

Enter all measurements in the software, choose the house layout, and then choose the color and material you want to create the house

Rendering

After completing the kitchen rendering, you will get it in PDF format

Intelligent ERP management system

The production process is digitized, more efficient, and more accurate, and the error rate is kept low in all steps of

Front-end sales system + SU design software + ERP production system

One-click output of production data

The system optimizes the typesetting of CNC, edge banding, hole arrangement, sorting, packaging, hardware, and other data

custom cabinets

CNC board cutting

1. Automatic loading and unloading platform

2. Straight row 16 tool magazine

3. Multi-size machining

4. Flexible cutting

Electronic saw cutting

1. The system can interface with the order splitting software, with a built-in optimization layout, saving materials and reducing waste

2. Batch cutting: particle board, plywood, MDF, OSB, etc

Edge banding

1. Door panel: PUR door panel edge sealing

2. EVA cabinet edge sealing

3. PET door panel laser edge sealing

4. 45-degree handleless drawer panel, door panel edge sealing

Hole drilling management

1. One processing can complete all six-hole positions, achieving fast and efficient drilling and milling work

2. The screw transmission accuracy is higher, with an error within 0.05-0.1mm, and the cumulative error is small, which is higher than the rack transmission accuracy

3. Double-sided alternating slotting: synchronous alternating slotting of the upper and lower sides, greatly improving production efficiency

4. Irregular machining: Cooperate with various cutting heads/drills to punch/slot/mill the sheet metal

Sorting and trial assembly

1. Sort by order/unit cabinets' number using a self-developed ERP system

2. Print labels for the board whose label is missing or damaged to prepare for the next packaging step

3. To supplement orders with insufficient boards

4. Trial assembly: After assembly, measure the dimensions of the cabinet and board components, check the hole positions, and compare whether the actual object is relative to the drawings

Color repair and board cleaning

1. Clean the board with board washing water

2. Check if there are scratches/damages on the boards

3. Use a color pen to repair the board

4. Replace the faulty boards

Packaging

1. Using the ERP packaging system to scan codes,

2. Print packaging labels

3. Packing standard of panel: thick paper+foam+corner protection

4. Packing standard of fragile glass: thick paper+foam+corner protection+wooden creates

5. Baking paint packaging standard: thick paper+film covering+foam+corner protection

Warehousing

After packaging, deliver to the finished product warehouse, scan the code, count, and enter the warehouse

From concept to creation, crafting custom modern cabinets is a collaborative process that combines creativity, craftsmanship, and attention to detail. By working closely with clients to understand their vision and needs, skilled designers and craftsmen bring their ideas to life, creating bespoke cabinets that elevate the functionality and aesthetics of any living space.

Loading

Scan code, count, and load

Installation

Provide professional technical personnel for on-site installation

custom kitchen cabinet maker

From concept to creation, crafting custom modern cabinets is a collaborative process that combines creativity, craftsmanship, and attention to detail. AIS is a custom kitchen cabinet maker, by working with AIS, we can turn your ideas into reality, creating quality custom cabinetry that enhances the functionality and aesthetics of your living space.

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